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PROCESS

Concept to Realization, the Creative Cycle

CUSTOM MASCOT DESIGN AND MANUFACTURING

HOW WE BRING
YOUR CUSTOM
MASCOT TO LIFE

From the first sketch to the final stitch, our experienced in-house team guides every stage of your custom mascot costume. You approve the important details while we manage the design, engineering and craftsmanship.

YOUR MASCOT, BUILT STEP BY STEP

Every character is different, but the goal is always the same:

create a professional mascot costume that looks unmistakably yours.

viking mascot artwork
sewing
Viking foam mascot head sculpture
Viking head airbrushing
Viking mascot head
Viking_edited.png

01

Share your mascot idea

Tell us about your organization, audience, brand colours, performer needs and timeline. Send a logo, sketch or reference images if you have them. If you are starting with only an idea, that is perfectly fine too.

You receive: expert guidance

02

Custom artwork and approval

Our in-house illustrators turn your ideas into custom mascot artwork. We refine the character with you until the look, proportions, colours and costume details feel right. Your approved artwork becomes the blueprint for production.

Included:  complimentary concept artwork

03

Fabric and colour selection

We source fabrics, fur and finishes that suit your design and match your brand. Pantone colours, logos, clothing, and accessories are all considered before construction begins.

You approve: key fabrics and colour direction.

04

Patterning and sewing

Patterns are drafted for the body, clothing, gloves and footwear. Each component is cut and sewn in our  studio, where our team controls the fit, finish and durability of the complete mascot costume.

Built for: performance, cleaning and repeated use.

05

Sculpting and construction

Our artists translate the two-dimensional design into a lightweight, wearable form. The head, body and specialty components are shaped for balance, visibility and movement.

You see: progress photos before the covering stage.

06

Assembly and finishing

The character comes together through careful covering, assembly and finishing. Logos and accessories are added, and professional airbrushing creates depth, expression and a polished final appearance

Final touches: detailing, airbrushing and quality checks.

07

Final approval and delivery

We photograph the finished mascot for your review. Once approved, we prepare the costume for travel and include its custom bag, care instructions and rechargeable exhaust fan battery before arranging shipping.

Support included: one-year manufacturing warranty.

​----------  DESIGNED FOR THE PERFORMER

GREAT MASCOT DESIGN
GOES BEYOND APPEARANCE

While every design decision supports your brand, the costume also needs to work for the person inside it. We consider visibility, ventilation, balance, range of motion, cleaning and durability throughout the custom mascot manufacturing process.

Clear, discreet vision

Vision panels are integrated into the character without distracting from the design.

Lightweight construction

Materials and internal structures are selected to help reduce unnecessary weight.

Built in ventilation

A rechargeable fan inside the head helps exhaust warm air during performances

Secure footwear

Custom mascot shoes accommodate the performer’s own footwear for a comfortable fit.

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